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海威茨哈米克技术无磁智能水表
Non-magnetic Intelligent Water Meter of Hiwits
提名参赛 产品 智能 7272 0 2017-08-25
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作品详情
中文 / English
作品简述
设计理念:智能水表应用中,无磁信号采集模式是最具优势的方式,但无磁水表却因一系列技术问题成为水表行业未突破的难题。海威茨哈米克技术无磁智能水表通过对信号拾取技术的科研攻关,突破了水表行业无磁信号稳定拾取技术的壁垒,解决了现有技术中无磁流量传感器采样的可靠性受到窜量影响的问题,使之成为目前水表计量的精准度最高的水表;运用减法去除从属计数齿轮盒,减少磨损及传动阻力,实现极小的始动流量和表体15年的超长使用寿命;通过流量系数电子修正和内部旋转卡口多级密封的设计,实现较大的量程比和最高的IP68防护等级;通过卡位结合件的设计实现流量计整体无螺丝结构,减少工艺流程,使生产批量化成为可能。产品主要用于城市智能水务用水末端水计量,通过数据远传实现用水量的阶梯计费。产品创新性体现在流量系数电子修正、远传通讯光电隔离保护、无螺丝、陶瓷轴设计;产品内部整体无螺丝设计减少工艺流程、降低材料成本,缩短生产周期,有效提升生产效率和企业的经济效益,经济性明显;产品拥有行业第一的稳定的无磁信号拾取技术、15年的超长使用寿命兼具高防护等级、整体无螺丝设计的亮点设计。
用户价值
海威茨哈米克技术无磁智能水表通过对信号拾取技术的科研攻关,突破了水表行业无磁信号稳定拾取技术的壁垒,解决了现有技术中无磁流量传感器采样的可靠性受到窜量影响的问题,使之成为目前水表计量的精准度最高的水表
商业表现
市场空间方面,全国家庭用水表存有量不低于3.45亿只,若全部替换成智能水表,按照目前销售均价250元/只替换空间达862.5亿元。市场销售方面,近两年无磁智能水表总销售量占全国水表总数的10%-15%,水表智能化率远低于电表、气表行业,智能水表产品具有很大的市场空间。海威茨哈米克技术无磁智能水表研发成功,预计每年销量可占全国无磁智能水表的1%-2%,利润率为43%。
社会影响
海威茨哈米克技术无磁智能水表已通过国家查新,正积极申报全国建设行业科技成果推广成果,积极参与市级和省级各类产品比赛,提升知名度,积极打造青岛名牌和驰著名商标、省名牌和驰著名商标。
团队组织
第一设计人:方欣 其他设计人:李新兴、张素霞、王高伟、刘昌栋
流程方法
一、国家要加快城市“一户一表”改造并推行智能化管理的要求,将国内保有量的水表替换成智能水表替换空间预计超过800亿元,而目前水表智能化率远低于电表、气表行业,智能水表产品具有很大的市场空间。其次,国际水表生产国会同国内近300家,水表品种60多个300多个规格机械水表占据80%,电子智能水表因局限性推广受影响,无磁采集技术成为最适合于末端计量的电子水表技术。二、设计及实施进度:公司于2014年1月立项,组建了20人队伍的研发团队,全部具有本科及以上学历,其中硕士及以上学历3人,高级工程师2人,工程师3人,均具有很强的科研能力。2014年进行了产品原理机模拟实验、软件产品论证、产品设计及测试、结构实现开模等工作,2015年进行了外观包装设计、产品系列样机生产试验组装与测试并进行论证,2016年进行改进、小批量生产建标等工作,最终形成成品;三、知识产权方面,该项目形成发明专利2项,实用新型专利6项,软件著作权2项。
项目投入
海威茨哈米克技术无磁智能水表于2016年9月完成开发,2016年9月29日实现实际销售,签订第一笔订单。
达成情况
海威茨哈米克技术无磁智能水表于2016年9月完成开发,2016年9月29日实现实际销售,签订第一笔订单。市场的销售收入还很有限。但产品的前景是十分可观的。 市场空间方面,全国家庭用水表存有量不低于3.45亿只,若全部替换成智能水表,按照目前销售均价250元/只替换空间达862.5亿元。市场销售方面,近两年无磁智能水表总销售量占全国水表总数的10%-15%,水表智能化率远低于电表、气表行业,智能水表产品具有很大的市场空间。海威茨哈米克技术无磁智能水表研发成功,预计每年销量可占全国无磁智能水表的1%-2%,利润率为43%。 品牌方面:海威茨哈米克技术无磁智能水表已通过国家查新,正积极申报全国建设行业科技成果推广成果,积极参与市级和省级各类产品比赛,提升知名度,积极打造青岛名牌和驰著名商标、省名牌和驰著名商标。
Project Description
Its design principle: Non-magnetic signal acquisition is among the best when it comes to intelligent water meters, but hardly has breakthrough been made due to technical challenges posed by non-magnetic intelligent water meters. Hiwits has addressed key challenges of signal collection of intelligent water meters by stabilizing the collection process. These new meters are less subject to clearance and are the most accurate meters in the industry. Gear boxes for counting are removed to reduce abrasion and transmission resistance, producing a small starting flow and a working life of 15 years. Digital corrections of discharge coefficient and internal rotating bayonets have combined to produce relatively big span ratio and IP68 level of protection. The use of conjunctions has eliminated all screws, reduced process flows and made mass production possible. These meters are mostly found in intelligent water supply systems of cities to compute terminal water consumption. The collected data are used for step charge solutions. Their highlights include digital corrections of discharge coefficients, insulation blocking of long-distance transmission as well as freedom of screws and ceramic shafts, which has helped reduce process flows, lower material costs, shorten production cycles and improve company efficiency and profitability. Besides, the products also boast leading technology of non-magnetic signal collection, long serving lives and high security.
User Value
Hiwits has addressed key challenges of signal collection of intelligent water meters by stabilizing the collection process. These new meters are less subject to clearance and are the most accurate meters in the industry.
Business Performance
Close to 86.25 billion will be generated if over 345 million water meters for home use are replaced by smart ones with each costing RMB 250. In terms of sales, non-magnetic smart water meters are a meager 10% to 15% of the total volume nationwide, far less than intelligent kilo-watt-hour meters and gas meters. This represents huge market potentials Water meters made by Hiwits promise to take 1% to 2% of all intelligent water meters sold around the nation, with a profit margin of 43%.
Social Impact
Our company has received novelty verification and is working to become part of scientific and technical payoffs in the construction industry. Its proactive engagement in competitions at city and provincial levels has fueled its popularity and serves as a strong boost to its ambition of becoming a well-known trademark in the industry.
Team Structure
Chief Designer: Fang Xin Other Designers:Li Xinxing, Zhang Suxia, Wang Gaowei and Liu Changdong
Flow
The government is stepping up its efforts in expanding the presence of smart water meters on a national scale and it costs an estimated 80 billion yuan. The far smaller share of intelligent water meters in the industry compared with ammeter and gas meters meant that market potentials are huge. In addition, there is still much room for intelligent water meters to be expanded since the most suitable way to do terminal computing in water meters is non-magnetic signal collection. Design and Progress: The company approved the program in January 2014 and organized a developing team of 20 staff all of which hold undergraduate degrees or beyond. Three of the competent team hold bachelor degrees or beyond with two senior engineers and three engineers. Simulation experiments, software product demonstration, design and test and modeling were conducted in 2014. Packaging design, trial installation of model products verification were completed in 2015. In the following year, improvements has been made and preparation was done for short run production. So far, the project has been granted two parents of invention, six patents for utility models and two software copyrights.
Project Investment
The first non-magnetic intelligent water meter made by Hiwits was out of the laboratory in September 2016, and the first batch of orders was signed on September 29, 2016.
Project Achievements
The first non-magnetic intelligent water meter made by Hiwits was out of the laboratory in September 2016, and the first batch of orders was signed on September 29, 2016. Market sales, however, are still limited. But the products are promising. Business Performance: Close to 86.25 billion will be generated if over 345 million water meters for home use are replaced by smart ones with each costing RMB 250. In terms of sales, non-magnetic smart water meters are a meager 10% to 15% of the total volume nationwide, far less than intelligent kilo-watt-hour meters and gas meters. This represents huge market potentials Water meters made by Hiwits promise to take 1% to 2% of all intelligent water meters sold around the nation, with a profit margin of 43%. Our company has received novelty verification and is working to become part of scientific and technical payoffs in the construction industry. Its proactive engagement in competitions at city and provincial levels has fueled its popularity and serves as a strong boost to its ambition of becoming a well-known trademark in the industry.
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青岛海威茨仪表有限公司
山东省青岛市
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