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ESPC型智能给排水控制器
ESPC Smart Water Supply And Drainage Controller
提名参赛 产品 智能 6041 5 2017-08-09
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作品详情
中文 / English
作品简述
1.精巧的设计 外壳尺寸W299*H370*D120(单位:mm),附带3个固定孔,可以固定于平台也可采用壁挂式安装。设计防护等级IP65,保证系统安全稳定运行 2.远程监控功能 通过远程监控数据采集模块可以实现物联网在线监控。提供远程启停开关,提供水泵运行、故障等数字量DO信号或标准Modbus通讯协议,方便用户实现远程监控。 3.快捷查看系统状态 系统运行中,实时显示电压、电流值,并可以通过面板上的状态指示灯、报警指示灯以及蜂鸣器快速获取当前系统的状态信息。 4.一键整定功能 水泵正常运转时,通过一个按键记录当前水泵电流为水泵额定电流,计算空载电流、过载电流等,并保存为设定参数。 5.系统异常实时监控 系统上电时,对相序进行监测;系统运行过程中,对水泵电流、供电电压及水位进行监控,一旦发现异常,立即报警并执行保护动作。 6. 适用范围广泛可以通过设定项目设置为给水控制方式或排水控制方式。控制器可直接带载7.5kW及以下功率的水泵,对于7.5kW以上的水泵可通过扩展MCC柜实现控制功能。
用户价值
提供远程启停开关,提供水泵运行、故障等数字量DO信号或标准Modbus通讯协议,方便用户实现远程监控。
商业表现
预计每年可以量产500套以上,初步预计可实现年销售收入200万元
社会影响
不仅在国内,该产品同时面向东南亚市场也进行了大力推广,从2017年初开始,该产品在泰国的工业用水及生活水处理领域进行了市场的推广和宣传。
团队组织
:第一设计人:李彦 其他设计人:仲崇庆、袁优、唐旭、滕海滨
流程方法
1.国内外相关产品需求和市场分析,形成产品需求书,并制作控制式样书。 2.核心控制基板的嵌入式硬件开发设计。 3.针对不同应用的控制器结构和电气设计。 4.针对不同应用的嵌入式控制软件开发设计。 5.控制系统应用现场调试。 6.检查工装设计制作、生产工艺标准化
达成情况
本产品从2017年2月份开始已正式推向市场,在2017年2月份与台湾的昶铕有限公司签订销售合同,有两台控制器已成功应用到台湾地区,并且在台湾的工业用水,生活给排水领域已展开了市场推广。同时该产品面向东南亚市场也进行了大力推广,从2017年初开始,该产品在泰国的工业用水及生活水处理领域进行了市场的推广和宣传。依托以本产品广泛的适用范围,可以形成定压力给水、水位给水、水位排水等系列的产品,预计每年可以量产500套以上,初步预计可实现年销售收入200万元
Project Description
1.Exquisite design. Outer covering dimension: W299*H370*D120 (unit: mm), with 3 fastening holes, and can be fixed on the platform or on the wall.Design protection level: IP65, protect the system to run steadily. 2.Remote monitor function Online monitor by the internet of things can be realized through remote monitor data collection module. Provide remote on/off switch, pump runing, fault and other digital quantity DO signal or standard Modbus communication agreement, which is conveninet for user to monitor remotely. 3.Quick check system status During when the system is running, real-time display voltage and current value, and the present system status inormation can be gained through the status indicating light, alarm indicating light and buzzer onthe panel. 4.One-key setting function During when the pump is running normally, record the present pump current as the pump rated current through one key. Calculate the no-load current, over-load current etc., and keep them as set parameter. 5. System fault real-time monitor When the system is powered on, monitor the phase sequence; during when the system is running, monitor the pump current and the power supply voltage. Once any fault occurs, alarm right now and do the protecting action. 6. Wide application range It can be set to be water supply way or water drainage way through setting the items. The controller can directly drive pumps with power which equals and below 7.5kW. Pumps with power over 7.5kW can be controlled by expanded MCC cabinets.
User Value
It provides remote on/off switch, pump running, bug and other digital quantity DO signal or standard Modbus communication agreement, which is convenient for user to monitor remotely.
Business Performance
It is expected to produce over 500 sets a year with annual sales income of 2 million yuan.
Social Impact
Meanwhile the product has been promoted to Southeast Asian market vigorously. From the beginning of 2017, market promotion and publicity have been made in the treatment of industrial water and domestic water in Thailand.
Team Structure
Designer:Li Yan Co-designer: Zhong Chongqing, Yuan You, Tang Xu, Teng Haibin
Flow
1.Analyze the domestic relevant product demands and market. Make product demands manual and control specification. 2.Embedded hardware development and design of the heart control base board. 3.Controller structure and electrical design according to different application. 4.Embedded control software development and design according to different application. 5.Control system field debugging. 6.Design and produce inspecting tools. Manufacturing technique is standardized.
Project Achievements
This product has been put farward into the market since Feburary in 2017. We signed a sales contract with Chang You Co., Ltd. Two controllers have been used in TaiWan successfully, and have been marketed in TaiWan industrial and life water supply and drainage ares. At the same time, this product has been strongly promoted in Southeast Asian market. Since the beginning of 2017, this product has been marketed and advertised in Thailand industrial water and life water treatment ares. Acccroding to the wide application range of the product, it can be divided into constant pressure water supply, level water supply, level water drainage and other series products. It is estimated to batch produced to over 500 sets each year and the sales of each year is initially expected to be RMB 3 million yuan.
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设计师
荏原电产(青岛)科技有限公司
山东省青岛市
miao.di@edq-ebara.com
18678952385
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