作品简述
我国沼气工程整体技术水平偏低,自主创新不足,厌氧发酵技术工艺落后,发酵浓度不高,工程运行过程中进料浓度很难控制;配套设备不完善、可靠性差以及寿命短,大部分沼气工程采用常规性厌氧发酵技术于装备。针对以上的问题,该参赛装置克服了现有秸秆沼气工程存在的进料浓度低、成本高、发酵物料浓度低与秸秆上浮结壳、停留时间长等问题。该装置在吸收了国内外先进技术的前提下,经过三年的不断小试、中试和扩大中试的验证和不断的设计实施 改进,终于各项指标都达到了国内领先水平。该装置主要包含发酵罐主体、进料装置、水平机械搅拌装置、控温系统及浮渣水力强制循环系统。进料装置和浮渣水力强制循环系统设置于发酵罐主体的上部,水平机械搅拌装置设置于发酵罐主体内部,控温系统设置于发酵罐主体的侧壁上,粉碎的秸秆物料通过进料装置输送到发酵罐主体内,并通过水平机械搅拌装置进行搅拌,由发酵罐主体溢流出的料液邮浮渣水力强制循环系统输送回发酵罐主体内。
用户价值
1、该装置利用秸秆、和蔬菜尾菜等农业废弃物来生产绿色新能源——天然气和生物有机肥,在治理环境污染的前提下,提供绿色能源并能改善土壤土质,为开启绿色环保生活贡献力量; 2、该装置实现了秸秆干式进料,替代了传统的泵进料方式,提高了效率,为高浓度厌氧发酵奠定了坚实的基础;该装置还实现了秸秆发酵自动破壳技术和液位实时监测与控制,为秸秆沼气工程厌氧处理领域提供了一种新的发展思路; 3、该装置专有的高浓度厌氧发酵技术,利用大型复合原料厌氧反应设计特点 装置,开发智能高效组合搅拌厌氧发酵技术,使得物料充分混合,做到彻底发酵,搅拌无死角,具有产气效率高、操作简单、成本低、传质好,能有效实现秸秆高浓度发酵,显著减少发酵过程中物料上浮的问题,表面沼气工程常见的结壳问题; 4、装置采用高效余热回收技术,将项目中产生的低品位余热进行能量提升,满足工程自身所需,降低能耗,提高项目利润; 5、该装置采用二级固液分离、沼液二次回收回流技术,降低生物有机肥生产成本,减少沼液排放量;该装置采用专有水洗净化装置,解决沼气深度加工利用难题,满足天然气入管网、制作液体二氧化碳要求。
商业表现
该装置自2016年至今,已应用于3个项目,合同额为155万元,目前已开发票83.39万元,全部属于平度南村大型秸秆生物天然气项目(合同总额115万元),装置的主要成本为人工及差旅费用,设计人员5人,设计周期4个月,成本约为50万元,项目的利润约为65万元。另外两个项目(合同额均为20万元)签约时间较短,尚未开具发票,项目的利润约为10万元左右。
社会影响
市场占有率 2016年国家发改委批复山东省天然气试点工程2个(均属于后补贴,已建成后申请的批复),青岛市1个;2016年批复山东省大型沼气工程试点项目3个,销售情况来计算,市场占有率可达到50%以上。
团队组织
第一设计人:郭荣波,
其他设计人:王传水、赵志斌、夏晓芳、张亮
流程方法
我国沼气工程整体技术水平偏低,自主创新不足,厌氧发酵技术工艺落后,发酵浓度不高,工程运行过程中进料浓度很难控制;配套设备不完善、可靠性差以及寿命短,大部分沼气工程采用常规性厌氧发酵技术于装备。
项目投入
设计人员5人,设计周期4个月,成本约为50万元,项目的利润约为65万元
达成情况
1、销售收入: 该装置自2016年至今,已应用于3个项目,合同额为155万元,目前已开发票83.39万元,全部属于平度南村大型秸秆生物天然气项目(合同总额115万元),装置的主要成本为人工及差旅费用,设计人员5人,设计周期4个月,成本约为50万元,项目的利润约为65万元。另外两个项目(合同额均为20万元)签约时间较短,尚未开具发票,项目的利润约为10万元左右。具体项目的名称分别为: (1)青岛华睿弘光能源科技有限责任公司的平度南村大型秸秆生物天然气项目,该项目已于2016年成功获批国家发改委预算内投资计划的生物天然气试点项目,也是青岛市目前为止唯一的一个国家批复的试点项目。 (2)国家发改委批复的山东省规模化大型沼气工程——诸城舜沃农业科技有限公司规模化大型沼气工程项目。(3)国家发改委批复的山东省规模化大型沼气工程——山东德胜实业有限公司秸秆综合利用与沼气发电并网项目。 2、市场占有率 2016年国家发改委批复山东省天然气试点工程2个(均属于后补贴,已建成后申请的批复),青岛市1个;2016年批复山东省大型沼气工程试点项目3个,销售情况来计算,市场占有率可达到50%以上。
Project Description
The overall technical level of biogas engineering in our country is low and lack of self-innovation. Fermentation concentration is not high and in the process feed concentration is difficult to control. The equipment used is imperfect, poor reliable and of short service life, most of the biogas project is still using conventional anaerobic fermentation technology and equipment.
As to the problems above, the device overcomes low feed concentration, high cost, low fermentation concentration, floating and long residence time of the existing straw biogas engineering.This device has absorbed the domestic and foreign advanced technology, and after three years of constant testing and continuous improvement, all technical indicators have reached the leading domestic level. The fermentation device mainly consists of fermentation tank, feeding device, horizontal mechanical stirring device, temperature control system and the scum hydraulic forced circulation system.Feeding device and scum hydraulic forced circulation system is in the upper part of the fermentation tank, the horizontal mechanical stirring device is in the fermentation tank, temperature control system is on the side wall of the fermentation tank. Crushed straw material is feeded through the feeding device to the fermentation tank, and mixed with the horizontal mechanical device. Overflowed liquid material is sended back to the fermentation tank via the scum hydraulic forced circulation system.
User Value
1. The device uses straw, waste vegetables and other agricultural waste to produce green new energy natural gas and biological organic fertilizer, of the background of environment pollution control, providing green energy and improving soil quality is meaningful;
2. The device realizes dry feeding of straw, replaces the traditional way of pump feeding, improves the efficiency and laid a solid foundation for high concentration of anaerobic fermentation; The device also realizes automatic floating layer breaking and real-time level monitoring and adjusting, all those provide a new development thought;
3. This device uses large scale anaerobic reaction device, efficient and complete combination of stirring technology. Matertials in the fermentation tank is well mixed and no dead Angle, high efficiency, simple operation, low cost, good mass transfer characters is reached. And the floating scum frenquently appeared in traditional biogas project can significantly reduced;
4. This device adopts high efficient waste heat recovery technology. Low grade waste heat generated in the project is collected and upgraded to meet the engineering needs and reduce the energy consumption and improve project overall profit;
5. The device used secondary solid-liquid separation technology, and secondary digeatate slurry recycle and reflux technology to reduce biological organic fertilizer production costs and reduce emissions of biogas slurry; the device uses PWS technology to upgrade biogas to natural gas and recover liquid carbon dioxide at the same time.
Business Performance
Since 2016, the device has been applied in three projects. The total contract value is 1.55 million yuan, and 0.8339million has invoice confirmed, and all belongs to the pingdu south village large straw biological gas project (contract total 1.15 million yuan). The main cost of artificial and travel expenses: design personnel is 5 people, design cycle is 4 months, the cost is about 500000 yuan. The project's profit is about 650000 yuan.
Social Impact
This project has been successfully approved by the national development and reform commission in 2016 pilot project budget investment plans of the biological natural gas and is also the only national approval in Qingdao so far. (2) The large scale biogas project of shandong province - zhucheng shun, agricultural science and technology co., LTD., approved by the national development and reform commission department. (3) The large scale biogas production and electric generation project of shandong province, shandong DE sheng industrial co., LTD., also approved by the national development and reform commission department.
2. Market share: in 2016, the national development and reform commission department approved 2 gas pilot projects in shandong province (all belong to subsidies for project construction ), and one is in Qingdao. This means the market share has alread reach 50%.
Team Structure
Chief designer:Rongbo Guo
Other designers:Chuanshui Wang,Zhibing Zhao,Xiaofang Xia,Liang Zhang
Flow
The overall technical level of biogas engineering in our country is low and lack of self-innovation. Fermentation concentration is not high and in the process feed concentration is difficult to control. The equipment used is imperfect, poor reliable and of short service life, most of the biogas project is still using conventional anaerobic fermentation technology and equipment.
Project Investment
Design personnel is 5 people, design cycle is 4 months, the cost is about 500000 yuan. The project's profit is about 650000 yuan.
Project Achievements
1, sales revenue: Since 2016, the device has been applied in three projects. The total contract value is 1.55 million yuan, and 0.8339million has invoice confirmed, and all belongs to the pingdu south village large straw biological gas project (contract total 1.15 million yuan). The main cost of artificial and travel expenses: design personnel is 5 people, design cycle is 4 months, the cost is about 500000 yuan. The project's profit is about 650000 yuan.The other two projects (contract value of 200000 yuan each) is signed recently. Project profit each is about 100000 yuan. Details: (1) the nancun straw biogas project of Qingdao HRHG ennergy technology co., LTD is located in pingdu. This project has been successfully approved by the national development and reform commission in 2016 pilot project budget investment plans of the biological natural gas and is also the only national approval in Qingdao so far. (2) The large scale biogas project of shandong province - zhucheng shun, agricultural science and technology co., LTD., approved by the national development and reform commission department. (3) The large scale biogas production and electric generation project of shandong province, shandong DE sheng industrial co., LTD., also approved by the national development and reform commission department.
2. Market share: in 2016, the national development and reform commission department approved 2 gas pilot projects in shandong province (all belong to subsidies for project construction ), and one is in Qingdao. This means the market share has alread reach 50%.
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